New energy-saving machinery for the rubber industry-China rubber extruder net

At present, the rubber industry is vigorously promoting the recycling economy and energy consumption. Rubber machinery industry in product development, give full consideration to improve efficiency, save energy, reduce pollution and other factors, for the rubber industry's energy consumption has provided technical support and equipment to ensure that.

     , Said the industry, rubber industry is a major power, as long as a few percentage points lower power consumption, and its benefits will be enormous. Rubber enterprises to develop recycling economy and energy reduction, inevitably the source of production equipment from the start. It is understood that after recent years of exploration and efforts to present our country in the curing equipment, rubber mixing equipment, tire components, such as preparation and molding equipment in the field, both emerged in a number of energy-saving products.

     In the curing equipment, curing the major manufacturers to promote hot plate heating technology, so that the curing process to save energy consumption in more than 50%. For example, Beijing Tang's pioneering technology companies such as the production of nitrogen applied to the vulcanized tire curing and nitrogen systems, tire plant in a number of applications to succeed, Sichuan Chuan rubber in non-recovery of nitrogen, sulfide each child at least 1.79 yuan can be saved. Guilin and rubber machinery, such as the development of pressure temperature curing process can achieve the same result. With the tire curing process, to reduce water consumption had more than half of the power consumption of only 30% of the original; with the process of production of tires to improve mileage 5% to 10% capacity increase by 10% to 15%. Qingdao University of Science and Technology is currently working with Guilin Rubber Machinery Factory co-production of electric spiral tire curing machine. This curing of steel consumption and production costs respectively over the crank-connecting rod curing lower 65% and 35%, lower than the hydraulic curing 25% and 65%, than the area vulcanizer general reduction of more than 20% .

     In the rubber mixing equipment, rubber machinery companies to improve the efficiency of the use of a lot of exploration. Dalian Rubber & Plastics Machinery AG rotor mixer on research to develop a new type of multi-rotor, has greatly enhanced the efficiency of mixing. It is reported that the use of the mixer to develop a new type of rotor, mixing can increase uniformity, the production capacity increased by 10%. Another of the new structure of the rotor with a 6-convex edge, can complicate the flow of plastic materials can reduce 12% of the coking time, the 1.2 percent increase in the amount of fill and improve productivity by 13%. Yiyang Rubber Company developed high-capacity mesh-type mixer, mixer rotor and the use of hydraulic bolt on top of the various patented technologies, not only shortened the time to rubber mixing, but also improved the quality of rubber mixing, a mechanical extension of the Life. Increase the mixer speed and pressure rotor weight pressure can increase productivity and save energy.

     Intelligent use of energy-saving control system mixer, mixer industry is another bright spot. Qingdao soft-controlled companies and colleges and universities, Zhejiang University to jointly develop the amphibious smart mixer series on the use of statistical theory Auxiliary, population experts and intelligence systems, eliminating the mixing of fluctuations in quality. Mixer used to install the system, mixing in the same order, the quality of raw materials and stability conditions, the dispersion of carbon black to raise more than one level, mixing time and energy were reduced by about 7% and 11%. South China University of Science and Technology microcomputer mixer developed intelligent control system put into service, can also improve the efficiency of rubber mixing 20% and raise the passing rate of rubber.

     Preparation and components in the tire molding equipment, Guilin Rubber Industry Research and Design Institute in recent years developed a complex three-, four out of tread compound production line, all the materials used for its pin barrel cold feed extruder, rubber extrusion and quality of energy-saving Results. Inner Mongolia Foot Rubber Machinery Co., Ltd. to develop the pin cold feed extruder in Hefei, Anhui good company, etc. to replace open wire as a rolling smelting machine for plastic machine, a production line to reduce the power capacity of 560 kilowatts, to reduce the investment cost of 30 % To 40%. Wuxi Co., Ltd. and Bridgestone rubber in the first co-operation can be produced at the same time forming 6 of 6 wire loop-station hexagonal wire coil wrapped roll out the production line, its productivity is the single-station for at least 4 times. Radial tire building machine developed rapidly in recent years, both from the drum machine to the development of three-to four-drum drum machine, a substantial increase in productivity. Tianjin as the tournament, Guilin rubber machinery, aviation manufacturing engineering by Beijing, Qingdao and Shenyang College of soft blue-and British-controlled enterprises, such as three-drum machine from Taiwan ban production of the two drum machines 50 to 60 to 100 ~ 120. Beijing aviation manufacturing engineering by the four-drum machine Taiwan to ban production of more than 130 births.

     Qingdao University of Science and Technology, Professor Lv Bo said the source, rubber machinery business growing importance of energy saving equipment, with the rubber industry trends. Enterprises are now rubber tires by the extensive use of energy to energy-saving changes in business, low power consumption, high-efficiency equipment will be the rubber business in the future procurement of equipment of choice

Address: No.180 Puxin Road 2,Punxin Industrial District, Shipai Town Dongguan City, Guandong Province, China